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Home > Achievement Awards

2001-2002 Innovation Showcase 2003 Innovation Showcase
2007 Innovation Showcase 2008 Innovation Showcase
2009 Innovation Showcase  

The Flexible Packaging Association is proud to share highlights from each of the entries from the 2004 Flexible Packaging Achievement Awards competition. Winners of the competition were announced at FPA's Annual Meeting in Naples on February 27, 2004.

32 oz Kirkwood Chicken Strips with Innolok Zipper
American Packaging Corporation

This reverse printed package utilizes a new flexographic prepress plate making process that significantly improves graphic reproduction. This new technology provides increased image sharpness, brighter colors, higher densities, smoother vignette and solids and cleaner text. The innolok zipper allows the packer to maintain line speeds while adding a consumer friendly reclosure.

8 oz. Private Label Shredded Cheese Package featuring NEX Controlled COF Technology Film
Capri and New England Extrusion, Inc.

The private label shredded cheese package supplied by Capri utilizes an NEX Controlled COF Technology sealant film. This advanced film technology has allowed Capri to decrease the amount of Oxy Dry being used in the converting process, making the process more efficient. Less Oxy Dry is needed because there is less slip scalping during and after lamination. The resulting lamination also has a more consistent COF for improved machinability.

Advanced Performance Two-Ply Pasted Valve Bag
Exopack, LLC

Advanced performance, two-ply passed valve bags utilize high performance paper to produce a bag that is stronger and cleaner, provides a reduction in waste and can even reduce packaging costs for pasted valve customers. The ultra strong papers provide improved drop test performance. The high porosity of the paper can reduce or eliminate perforations and vent holes. The flush cut design with a wrap-around end-cap provides the handling required for spouting on modern filling equipment.

Ajinomoto 24 oz Sticky Rice Stand-Up Pouch with Reverse Printing
American Packaging Corporation

This reverse printed package utilizes a new plate making process to improve flexographic reproduction of very demanding, high quality graphics based on a different approach to forming screening dots. The new technology provides increased image sharpness, brighter colors, higher densities and smoother solids.

Alexia Frozen Potatoes Metallized Package
Printpack, Inc.

This package is used for containment of a variety of new frozen potato products. The polypropylene on the outside provides an excellent printing surface for the high-end process print graphics. The product illustration is very realistic looking on the outside of the package and easily catches the consumer's eye. Metallized polypropylene provides not only graphic enhancement, but also excellent moisture barrier that reduces the chance of freezer burn to the product. The Surlyn® sealant provides ease of sealability for the drop of the heavy frozen potato pieces in a harsh packaging environment. It also aids in sealing through the heavy seasonings on some of the products. Surlyn's® easy seal and quick seal set up time allows for faster packaging machine speeds which enables more product throughput.

Altoids Breath Strips Package with Gravure Printed Foil Backing
Alcan Packaging

The Altoids Breath Strips tin package incorporates functionality with shelf impact. The tin body, developed to aid in dispensing of the product, is combined with a blister material that provides barrier for the contents and captures the same look on foil that is seen in the trademark metal tin. The package uses the gravure printed background to promote the distinctive tin, without the distraction of the overcard used with the competition. The package allows easier access to the product while providing a highly visible, branded display of a five to six color gravure-printed front piece married with a one color gravure printed customer information description on the reverse.

Amcor EasyPack Peelable and Reclosable Package for Shredded Cheese
Amcor Flexibles

The system Amcor EasyPack, is the ultimate in convenience. There is no need to hunt for scissors or a knife. All you do is peel back the airtight flap. After removing the required quantity, simply press the flap to close again - and return it to the refrigerator or food cupboard.This user-friendly, cost-effective package is the perfect solution for products such as grated cheese, cheese cubes, sweets, snacks, cereals, coffee, frozen vegetables, spice and pharmaceuticals.

Amcor Reclosable Vacuum Pack for Galtee Sliced Bacon
Amcor Flexibles

Dairygold/Galtee wanted to get the most of its thermoforming machine and offer their customers a unique reclosable vacuum pack. The result is a new package with a new look, easy opening and reclosability, which increases the appeal of Galtee quality products and provides consumers with the highest level of convenience and hygiene. The production of this package utilizes Amcor Flexibles high quality printing on reclosable lids, flexible base webs and machinery.

Angel Mel 420gr
PERUPLAST S.A.

The package changes the way cereals will be packaged in the next years, at least in Latin American countries. The cost impact is crucial for consumers. This package was sent to a Latin American printing contest (conlatingraf) and obtained first place.

Baja Rosa Cream Liquor Shrink Sleeves
Alcan Packaging

Transitioning to shrink sleeve decoration, White Rock experiences an improved structure for their bottles; shrink sleeves provide a protective sheath and prevent glass chipping experienced with painted glass bottles. Shrink sleeve brand packaging provides a 360 palette for distinctive, eye-catching graphics vital to the market in which White Rock Distillers spirits line compete. As well, shrink sleeves replace an expensive decoration technique - painted bottles. Cost savings are also attached to carrying only 3 bottle sizes in inventory versus 18.

Barbie® Surprise Bag Shaped Pouch
CLP Industries, Ltd.

The Barbie® "Surprise Bag" Shaped Pouch represents an innovative use of new shaped pouch design, which demands meticulous attention to design and construction. The eye-catching shape of the pouch is augmented by rich, almost luminous 8-color gravure reverse printing. The sturdy construction maintains the freshness of the candy within and conveys a sense of high quality. In all, the shaped pouch and its universally recognizable graphics generated tremendous sales...and tremendous customer satisfaction.

Bemis Stand-Up Slide-Rite® Bag with Fill-Through-the-Gusset Feature
Bemis Polyethylene Packaging Division

In today's marketplace, retail consumers are looking for performance as well as convenience. Bemis Polyethylene Packaging introduces the Stand up Slide-Rite bag with fill through the gusset features. The combination of fill-through-the gusset technology, Slide-Rite® closure system and stand up shelf appeal brings a product that fits today's consumer needs for multi-serve packaging. This is the first Fill-Through-the-Gusset Slide-Rite® bag on the market.

Black Magic Wheel Cleaner Rotogravure Full Body Shrink Sleeve
SleeveCo, Inc.

The 8-color rotogravure full-body shrink sleeve is the first in the industry to be placed on a trigger-spray container. This provides exceptional shelf appeal in a market of three to four color in-mold and paper labels, and allows companies to do away with expensive pigmented containers. With the switch to this label, the company was able to move required safety cautions to the side panel allowing for more marketing space on the back.

Boyd Coffee Filter Pack with Satin Matte Finish
Curwood, Inc.

The Boyd Coffee Filter Pack with Satin Matte Finish represents a new package design that imports a unique satin look in a reverse printed design. The inks are buried under a very durable layer of protective film that provides a unique and enhanced appearance. The three-ply construction also provides package abrasion resistance and barrier protection. This new package has significantly enhanced the products visibility in a retail consumer environment.

Breeder's Choice Pinnacle Dog Food Edge Seam bag - 30 lb.
Exopack, LLC

This beautiful large format bag was reverse printed flexo using 8 colors on a high COF polyester film. Switching from gravure to the flexographic process reduced initial transfer costs in this long impression repeat project without compromising the print quality or shelf appeal of the bag.

Campbell's Multi-Pack Durable Film Overwrap
Exopack, LLC

This package offers new merchandising options for retailers. Eight and nine color flexographic printing for photo quality billboard graphic appeal delivers the sensory promise of the packaged product.

Carl Buddig Snack -Buds™ Lunchmeat Packages
Curwood, Inc.

The Carl Buddig Snack Buds™ package utilizes a new, unique, proprietary film developed by Curwood, Inc. It is a multi layer coextruded nylon/ polyester ICE® film structure that allows for register printing of forming films. It also provides other advanced film characteristics such as extreme lay flat, excellent corner thickness and formability for critical draw applications as well as exceptional formed pocket memory.

Carry-Fresh® Bag
North State Flexibles LLC

Carry-Fresh® is a perfect solution for automated form, film and seal applications packaging retail whole fresh produce. Carry-Fresh® is an attractive stand-up package that enhances sales and profits for both packer and retailer. Packers love the efficiencies of the Carry-Fresh® form, fill and seal machine, plus it's ease of flexibility with changing designs and sizes. Retailers love the Carry-Fresh® high impact point-of-purchase display and consumers love its convenience and bold, colorful look.

Celestial Seasonings
Genpak LP

This flexographically printed film package replaces a paper gravure package. The use of film opposed to paper, has increased the outputs of both the converter and the packer. The film provides better barrier properties and gives the package a much glossier finish. This package is printed with digital flexo plates, allowing the print of a smaller dot, producing a much smoother gradation.

Cellofoil™ Metallized Bag for Fresh Loaf Bread
Celplast Metallized Products and Allied Halo Industries Inc.

The objectives behind the development of the unique Cellofoil™ packaging were to extend product freshness and create stopping power at retail. The results have significantly surpassed our objectives and have contributed to double-digit growth for Dempster's in the white bread category.

Cera en Pasta Amarilla Sapolio 330ml
PERUPLAST S.A.

The Cera en Pasta Amarilla Sapolio 330ml Stand-up Pouch for Floor Wax replaces traditional PVC flexible packages, allowing for higher speed automatic packaging. The use of PET and PA films provides exceptional strength to the material, adequate for liquid filling. The structural barrier layers are formulated to protect inks and adhesives, and resist aggressive chemical attacks of hydrocarbons.

Chef's Choice Shrimp Stir Fry Stand-Up Pouch
Nordenia International

Seacoast Foods, Inc. woke up the market with the use of high quality gravure printing and quality packaging. The Chef's Choice Stir Fry package is an excellent example of photo-quality representation of the product and optimization of shelf appearance with the stand-up pouch. The package structure provides durability and ease in packing along with incredible point-of-purchase appeal.


ColorKiss Lipstick Applicator
American Packaging Corporation

Originally developed for the sample market segment, the patented ColorKiss Lipstick Applicator is a technologically advanced cosmetic product and packaging solution that offers unprecedented advancements in packaging, sampling and consumer convenience in a configuration smaller than a business card. This hygienic and precise lipstick applicator consists of a laminate of film packaging materials specifically designed, selected and manufactured to preserve the quality and quantity of lipstick and to protect the hygienic nature of the product through the use of a tamper-evident safety seal. To apply the lipstick, the consumer simply removes the cover, reverse folds the package at the center line and presses ColorKiss between the lips.

Cool Ranch Toasted Corn 1 oz Snack Bags with 8-Color Flexographic Printing
Outlook Group Corporation

This new design and bright colors draw the attention of consumers to this product over competition's product. It is a fun design and clearly shows it is peanut free as well. It is printed on a PCMC flexographic press. The maximum print width of the press is 36", and prints up to 8 colors. All 8 ink decks were used, with a combination of using white ink behind colors and no white behind other colors to give the design different looks.


Cryovac® NewGen Non-Forming Web
Cryovav Food Packaging Division, Sealed Air Corporation

Cryovac's® NewGen Non-Forming Web replaces traditional trap printed laminate structures with a fully coextruded base material that is then printed using a proprietary surface printing system. This fundamental change in laminate packaging technology delivers, in a coextruded material, properties that mimic adhesive laminate films made with an oriented printing substrate. The resulting film eliminates delamination concerns and creates registered surface print colors that are sharper and more appealing because they are not obscured by a substrate layer. Additionally, customer lead times are significantly improved because the coextruded structure is manufactured in a single pass without the time-consuming adhesive laminating steps.

Curwood ArmorX™ CBP™ Bone-In Shrink Bag
Curwood, Inc.

The Curwood ArmorX™ CBP™ (Complete Boneguard Protection) Shrink Bag was recently introduced for large cuts of bone-in fresh pork and beef. This product is an extension of the ABP® (Absolute Boneguard Protection) product line from Curwood. Unlike ABP, the protective boneguard layer extends into the seal header area of the bag. The CBP bag is an alternative to patch bags for large cuts, where total perimeter protection(sm) is extended to the edge of the package. The bag is a winner for technical innovation due to its' unique two-ply construction. It is a continuous lamination of proprietary coextrusion blends. The result is a bag that provides ultra toughness, shrink, and clarity and protection against bone punctures. The inner ply contains a formulation to provide a wide operating window on all types of chamber equipment. Leaker rates have been reduced by up to 50% in field testing in extremely demanding applications. The bag is also well suited for Case Ready applications due to its' high clarity, sheen, and ultra shrink properties. It is two-side register printable to accommodate high impact graphics.


Curwood's Clear-Tite® Surround™ Shrink Bag with EZ Peel® Opening Feature
Curwood, Inc.

Curwood's Clear-Tite® Surround™ Shrink Bag offers new dimensions for shrink bag packaging. In this patent-pending process, the shrink tube is slit open, allowing the substrate to be printed as a flat film, not a tube…thus eliminating the need for the tube to be printed on one side and then be flipped and printed on the other. The printed film is then fabricated into a seamed bag featuring 360 degree Surround Print. Additionally, the package incorporates Curwood's patent-pending EZ Peel opening feature for shrink bags which breaks the hermetic seal when lifted.

Curwood's HFFS Slider Package with IntegraScore® Opening Feature
Curwood, Inc.

Curwood's IntegraScore opening technology, combined with a new proprietary extrusion PET film technology, has facilitated the introduction of the slider zipper on formable packaging made on HFFS equipment. IntegraScore is a precise scoring technology that provides directional tear in the package. It allows for a consistent, convenient, and easy open package. Additionally, the score feature provides a new level of tamper evidence by creating a hermetically sealed "hood" around the slider zipper. The consumer can easily access the package by removing the "hood" and fully exposing the slider zipper without the need for a scissors or other sharp utensil.


Decorative Packaging for the Floral Industry
Highland Supply Corporation

This decorative outerwrap for potted flowers and plants is the result of Highland Supply Corporation's commitment to the environment. The package is printed using the company's environmentally safe water-based printing inks that reduce harmful volatile organic compounds (VOC) and hazardous air pollutant (HAP) emissions, and eliminate hazardous process waste. In fact, Highland Supply's water-based ink system contains less than 0.70 percent VOCs by weight, and the company is aggressively searching for components that will lower this percentage even more.

Dell-Pouch™ Single Dose Frangible Applicator
Alcan Packaging

The completed Del Pouch™ lamination consists of 48ga PET/ White PE Co-extrusion/ 35ga Foil/ Adhesive/ Co-Extruded Frangible Barrier Sealant Film. This structure offers the option of having the first layer of PET either reverse printed, or surface printed. This is done depending on customer needs. This lamination incorporates aluminum foil, a high barrier sealant film, and a buried layer of PET, to produce a structure that yields excellent oxygen and moisture barrier properties. In the design of Del Pouch™, considerations were also given to the laminations ability to hold aggressive products. The high barrier sealant and the buried layer of PET do not allow for products to attack the critical aluminum foil layer. This insures that the laminations foil barrier remain in tact through out the life of the product.

The use of frangible sealant technology is the backbone behind the Del Pouch™ product concept. The versatile sealant material allows Cardinal Health to seal three of the four seals at high temperatures. This produces what is known as a weld seal. The fourth seal is made at a much lower temperature. This allows for the product, when under compression, to fracture the weaker seal, and escape into the foam applicator pad. Thus dispensing the entire contents held inside of the Del Pouch™.

Desiccating Sealant Film Moisture Barrier Lamination
Alcan Packaging

The completed high barrier lamination consists of 48g PET/ Ink/ White Extrusion Lamination PE/ Foil/ Extrusion PE/ Pechiney (Patent Pending) Desiccating Sealant Film. This innovative package eliminates the need for adding desiccant sachets in many highly moisture sensitive packaging applications by incorporating a chemical desiccating agent into the blown film extrusion sealant material of a high barrier lamination. The desiccating sealant film provides added product protection by caulking package edges, sealing out moisture, sorbing moisture in package head space and protecting the package products as a second moisture should the foil barrier become damaged from fracture or pinholes. This revolutionary innovative desiccating heat sealable film is FDA approved for direct food contact and substantially extends product shelf life of highly moisture sensitive products.

Digital Innovations MP3 Player Side Gusset Pouch
Specialty Films & Associates, LLC

The Digital Innovations MP3 Player Side Gusset Pouch represents a new type of package in its market, combining both flexible packaging with an SBS sleeve. The high-tech and high-end semi-transparent appearance of the custom metallized laminate features high quality reverse printed rotogravure graphics that are positioned on the finished pouch so as to accent the printed image on the inner SBS sleeve. The package provides for tamper-evidence as it hermetically seals the inner package of expensive electronic components and also includes a convenient tear notch for further consumer confidence. Also noteworthy is the fact that the substrate allows dissipation of potentially damaging electrostatic discharge.

Dinty Moore Classics Tabbed Retort Tray
Alcan Packaging

The Hormel tabbed tray in a sleeve design serves as a package that provides the marketer with many solutions to presenting their product. The marketer now has a product that is visible to the consumer as it sits on the shelf. The previous product was a tray in a box that created confusion or uncertainty in the marketplace as to the box contents. This tabbed tray inside a sleeve presents the marketer with the ability to take a retort tray and present it in the quick meal solution area of a supermarket.

Duncan Hines Bakery Deluxe Stand-Up Pouch
Pliant Corporation

The Duncan Hines Bakery Deluxe stand up pouch represents a notable advancement in surface printable coextruded barrier film. The print surface of the film is a single site catalyzed HDPE which provides a four-fold increase in surface gloss while maintaining high aroma and moisture barrier properties for product protection and offering needed stiffness to ensure good machinability. This film structure was critical in the development of a low cost stand up pouch with excellent graphic presence and barrier properties required for good product shelf life.

Fafard Seed Starter Potting Mix
Genpak LP

The Fafard Seed Starter Potting Mix Bag was printed on a 10-color flexo press using fade resistant inks and Opaltone's 7-color process printing technique. The resulting vibrancy and strength of the package's reds, greens, yellows and violets are incomparable, and the use of metallic materials further enhances impact at point-of-sale.

FlexView™ Fully Conformable Extended Text Labels for Tubes
Ampersand Label, Inc.

The FlexView™ label has a flexible upper panel that opens and closes effortlessly with a resealable tab for multiple viewings. FlexView™ conforms to a pliable tube without channeling when squeezed. Use it for comprehensive descriptions or product edification, drug facts, multiple languages or simply brand awareness! Finally, a product's tube can say everything to the consumers without the need for a box. FlexView™ can be custom tailored to meet a variety of package designs.

Folgers AromaSeal
Amcor Flexibles

Amcor AromaSeal is a convenient, lightweight and stackable plastic canister, especially designed for Folgers, the oldest coffee brand in the U.S. The new pack is the result of extensive collaboration between several packaging partners, who worked together with P&G to create and optimize a brand new container, with several innovative developments and new applications of polymer technology.The canister features Amcor SoftValve - Amcor Flexibles patented one way integrated valve, which allows immediate packing from the coffee roaster and helps to maintain the coffee's freshness and taste. The valve is built into the lidding, which is designed with an easy peel opening. The laminate is supplied by Amcor Flexibles Raackmann.

Great Outdoors Hickory Chips
American Packaging Corporation

Transitioning from the typically used surface printed multiwall paper bag to this reverse printed film laminate stand-up pouch with zipper has placed the Great Outdoors Hickory Chips Bag in a class of its own. The new package provides rich graphics and a glossy appearance that doesn't become worn or dirty during the shipping and storing process (as do the competitors' bags). Printed on a PET/LLDPE lamination, the 6-color reverse printed rotogravure package offers superior strength, puncture-resistance and durability.

Hartz Dental Rawhide Retriever Rolls Multipack Recloseable Pouch
Exopack, LLC

This new pouch with its re-closeable feature will provide the consumer instant brand recognition and the convenience of product storage in the pouch. Eight color flexographic printing and direct-to-plate digital processing were used for superior image quality and package to package consistency.

HDPE-Allegro®T Easy Peel Formed Pouch
Rollprint Packaging Products

The HDPE-Allegro®T formed pouch is a peelable top web/thermoformable bottom web package that is used for Sengewald Klinikprodukte's line of sterile surgical gowns, drapes and covers. In contrast to other paper-based packages which when torn can emit loose fibers into the sterile operating fields (increasing the likelihood of contamination), the HDPE-Allegro®T is an all-polymer structure that is completely fiber-free. The proprietary coextruded blend of the Allegro®T sealant is engineered to produce remarkably smooth, consistent peel strength over a very wide heat sealing window. Upon opening the package, the user is assured of a hermetic seal via the bright white tamper-evident seal indicator. This package represents the first use of the Allegro®T peelable sealant technology within a one-step manufacturing process. Additionally, material cost savings have been realized since the new top and bottom webs are made using fewer manufacturing steps.

Heinz Premium Condiments in Stand-Up Pouches
Alcan Packaging

Entering the untapped market of mid-tier hotels, Heinz Premium Condiments in single-serve stand-up pouches enabled the company to expand their product portfolio, extend their product line and make their condiments more accessible to a greater number of consumers. Printed 8-color flexo, Pechiney used clear laminating resins on the first pass in order to use transparent gold inks to create a shiny gold frame around the copy.

Hillshire Farm Deli Select Prepackaged Lunchmeat with Antifog and Curwood's EZ Peel™ Technology
Curwood, Inc.

Curwood's proprietary Antifog/ Antigrease agent is incorporated into the sealant layer of the film structure. It continually migrates to the film's surface for up to nine months to replenish the films ability to prevent condensation and moisture from forming on the surface. It also helps prevent premature product fade and product dryout. The added benefit of Curwood's patented 3-layer EZ Peel® system enhances the package by providing a more convenient way to access the product.

Honey Baked Ham Metallized Shipping Pouch
Exopack, LLC

Honey Baked Hams have traditionally been sold and distributed in a signature Honey Baked Ham foil wrap, which is vacuum packed in a nylon-based bag. The new Honey Baked Ham Metallized Shipping Pouch maintains the signature look of the traditional package, but adds the convenience of reclosability for the consumer. What's more, the proprietary metallized lamination has been developed to withstand the rigors of vacuum packaging, flash freezing and frozen mail order distribution of the bone-in ham.

Hormel Premium Lunch Meat Package
Alcan Packaging

This technically innovative package incorporates the convenience of a slider zipper into a two web horizontal form, fill and seal package through the addition of aligned laser scores on the forming and non-forming films.

Iams Pet Food Bag
Alcan Packaging

Iams packaging allows air evacuation to create more of a brick-type bag for bundle wraps versus corrugate shipping. To accomplish this, the packages have specific distribution resistance characteristics. Iams is able to realize distribution cost savings based on this structure. Technically, the structure exhibits improved hot tack and good quad seals. A more robust sealing contributed to the sealant film, which is created with a unique resin blend combined with a proprietary production process. Based on the characteristics of this film, filling speeds are increased contributing to increased revenue based on lower costs.

Insul-Pouch™ with Tamper Evident Lip and Positive Action Zipper
Alpine Packaging Group, Inc. and PACTECH

The Insul-Pouch™ is a proven, cost effective replacement for rigid EPS coolers in healthcare and food markets. The Insul-Pouch™ offers a 50% weight reduction and utilizes 80% less space than their rigid EPS coolers. The package is offered with a tamper evident lip and tape closure and a reusable positive action zipper the Insul-Pouch is available in multiple stock sizes, film types, closures and foam thickness. The Insul- Pouch™ is easy to fill and offers significant savings on shipping and warehousing costs.

Kirkland Four Cheese Ravioli Stand-Up Pouch with Zipper
Nordenia International

Switching from a traditional paperboard carton to a new flexible pouch with zipper, the Kirkland Four Cheese Ravioli Pouch delivers superb photo-quality graphics that command attention in their club store environment. Printed 6-color rotogravure, Nordenia used transparent, fade resistant inks for their excellent color strength and lamination bond properties on the graphically enhanced package.

Kroger Private Selection Chocolate Squares Bag
Amcor Flexibles

The new Kroger Private Selection Chocolate Squares Bag offers an ideal packaging solution for individually wrapped chocolates. The four sides of the pre-fabricated block bottom bag deliver ample space for product branding and information, and the crisp, upright position of the bag offers high visibility for consumers. Helio gravure printing renders top-quality results, allowing very detailed and small elements to appear clearly and realistically on the package.

Leche Pura Vida Sin Lactosa 946ml
PERUPLAST S.A.

This package provides a new solution for long-life UHT milk packaging. The high barrier metallized layer allows producer to extend the shelf life of this product.

Lipton Diet Instant Tea Package
Alcan Packaging

Visually appealing graphics which gain consumer attention in a very competitive market were a prerequisite for Unilver's Lipton brand identification label. An improvement over an existing package, Pechiney provided a solution from rotogravure to digital flexography. Digital flexography captures Unilever's Lipton brand message to consumers. Gravure quality print at flexographic prices allows for smaller runs versus longer runs typically experienced with gravure printing. Contributing to the cost savings are direct-to-plate for graphics and compressed lead times.

M-16 Rifle Preservation Bag
Heritage Packaging and Valeron Strength Films

Heritage Packaging, Valeron Strength Films and Y Cortec Corporation combined their design, converting, laminating and film production expertise to produce this innovative M-16 Rifle Preservation Bag (P/N HPV81503-M-16) for the U.S. Marine Corps. The new patent-pending bag design from Heritage Packaging features a reusable closure and serial number window and provides improved anti-corrosion protection, enhanced serial number tracking and considerable reduction of waste material, while significantly increasing manual packaging speed. The durable, user-friendly bag is made from a new laminated structure called Corrlam™ VpCI® Barrier Laminate which offers unequaled anti-corrosion protection. An outer layer of Valeron® Film provides enhanced puncture, abrasion resistance and strength, while the Cortec VpCI® 126 Sealant Layer provides the anti-corrosion protection.

Mauna Loa Tropical Nut and Fruit
American Packaging Corporation

This rotogravure printed film package met the customer's marketing objectives of having a more aesthetically appealing package that separates it from the competition and increases market share. Meticulous detail, sharp colors and glossy appearance accurately reflect the customer's goal for its high end branded product.

Maxwell House Premium Cup Coffee Bag
Pliant Corporation and Alcan Packaging

The Maxwell House Premium Cup package features design improvements over conventional coffee bags that benefit both the packager and the retail customer. The package has an extremely forgiving range of sealing conditions to operate without fear of lock seal. The consumer will note consistent ease of opening without the spillage or the cutting hazards associated with using a knife or scissors associated with conventional lock seal pouches.

Mayonesa Alacena 500cc
PERUPLAST S.A.

The Mayonesa Alacena 500cc Spouted Stand-up Pouch for Mayonnaise incorporates metallocene resins in sealing layer enhancing the processing of material under varying, packaging machine conditions. The package demonstrates an improvement over the use of glass and plastic jars, and the spout allows for easy, clean dispensing.

McIlhenny Chipotle
Glenroy, Inc.

The package is a product sample designed to gain consumer attention and achieve a brand identity with the full size item. We feel that the print quality of the front panel bottle and grilled meat were vitally important to getting the consumer to actually try the sample. The back panel box illustration gave the consumer an idea of the packaging they would look for on the shelf. This packet allows the manufacturer to deliver a good size sample directly to consumers thereby introducing a new flavor in an existing product line.

Merle Norman Summer "Gift With Purchase" Reusable Pouch with Slide Zipper
Specialty Films & Associates, LLC

Merle Norman's "Gift With Purchase" Pouch illustrates innovation for promotional packaging. By incorporating value-added features, such as the slider zipper closure and superb graphic design, the pouch provides enticement for the consumer to buy, resulting in a successful marketing campaign. The pouch offers features that surpass those of the traditional fabric cosmetic case- being more flexible, stylish yet durable, and economical. Merle Norman's desire to distinguish their promotion from the competition was accomplished through the package. The pouch provided the venue to set a new trend in HBA promotional packaging.

Moldgard™ Antimicrobial Film for HVAC Flexible Ducting
Alcan Packaging

The production of this package utilizes a .75 mil coextrusion machine direction to develop nylon cast film containing a blended skin layer of antimicrobials agents designed to provide a fungistat and biostat when used in conjunction with HVAC flexible air ducting.

Ore-Ida Foods Frozen Potato Stand-Up Pouch
Alcan Packaging

The package represents improvements on multiple fronts. The structure has increased stiffness and decreased extensibility, contributing to product filling efficiency. Due to the package's inherent strength, retailers experience reduced drop failures contributing to less waste. Importantly, consumers experience more appealing graphics, more resistance to abuse in their freezers, as well as an easy to open package. Stand-up pouches serve as excellent packaging vehicles for brand identification as well as exceeding performance requirements during filling, distribution and consumer use.

Paper-Gard® Heat Sealable Paper Ream Wrap
International Paper

Paper-Gard® Heat Seal is the first heat sealable, paper ream wrap that doesn't contaminate the paper inside. Paper-Gard® Heat Seal allows cut size packagers to heat seal paper reams closed and eliminates the problems, worries and costs associated with hot melt adhesives because it doesn't use any glue! Paper-Gard® Heat Seal allows our customers to customize seal strengths, ensure closed reams, eliminate glue failures, increase productivity, and offer their customers paper free of glue contamination.

"Peanut Patch" 12.5 oz Green Boiled Peanuts Gusseted Stand-Up Pouch
RJR Packaging

The "Peanut Patch" Green Boiled Peanut retort pouch is an excellent example of the direct replacement of metal cans with a gravure printed, multi-ply, high barrier flexible substrate. Compared to a metal can, the gusseted stand-up pouch provides greater print area, enhanced visual appeal, consumer friendly features (portability, open-ability), as well as a 400% source reduction. The pouches were converted by SF&A utilizing domestically produced laminate supplied by RJR Packaging.

Polaris Shrink Shroud with Form-Fit Rectangular Design
Polymer Packaging, Inc.

This form-fit rectangular bag from Polymer Packaging, Inc. used a patented design and use of geometry to create a true rectangular or cube shaped bag. The bag design results in an excellent shroud or liner where a form-fit is desirable. The form-fit design eliminates 'dog ears' in the case of shrouds and will improve the package's integrity. In the case of liners, the form-fit design eliminates gussets or gathers that could trap the product and therefore allows for very high evacuation yields.

Precise® Plus™ Canine Adult Formula Shaped Stand-up Pouch with DimensionalFX™ Printing Technology
Exopack, LLC

The richly textured look of this tapered dog food pouch is achieved through the use of DimensionalFX™ printing technology, which is new to the flexible packaging industry. Reverse flexographic printing using 9 colors plus an electron beam etch coating and laminated to a metallized substrate was used to produce the dimensional effects during the printing process. Unlike holographic printing, DimensionalFX™ can be placed in register anywhere on the package to make it "pop," and the technology can be one avenue used to protect against counterfeiting.

President's Choice® Mini Pecan Chews 200g
American Packaging Corporation

Flexographic digital plating was an excellent decision for this new product launch of individually wrapped quality chocolates. The glossy appearance and superior reproduction of the candy images achieve the customer's goal of marketing its product in a package that is visually appealing and functional.

Press Pass Stealth 2003 Over-wraps
Amgraph Packaging, Inc.

These overwraps for RC2 South, Inc. represent a new way of printing outer wraps for the trading card industry. Using web fed offset lithography, the overwraps were reverse printed and adhesive laminated inline in order to achieve strong graphical appeal, durability and scuff resistance. Environmentally-friendly electron beam cured inks were used for the 5-color job, and computer to plate technology helped achieve first dot generation on the package…rendering crisp, detailed and consistent print results from pouch to pouch.

Pringles Lord of the Rings Game Promotion Package
American Packaging Corporation

This rotogravure printed package achieved the customer's marketing objectives by the combination of enhanced graphics and the use of thermochromatic inks to hide the game numbers. This special ink allowed the customer to use a unique game promotion cost effectively compared to traditional couponing.

Quadroseal Pack for MAP of New Processed Meat Products
Amcor Flexibles

New, innovative and pleasant packaging for this product group with high attraction effect on the point-of -ale. This package provides perfect stability of the package by using a new laminating film on the basis of PP-EVOH-PE. The complex print construction of the laminate contains reverse and front side print inclusive of mat and heat sealing varnish. A partial, from mat varnish uncovered area at one side of package allows direct look at the product. Partial spots of varnish in the seal area serve for fixing the flaps.

Rapak EvacuFilm Bag-in-Box
Alcan Packaging

Providing exceptional product evacuation from a bag-in-box structure, this embossed laminated film structure eliminates the need for tubes in evacuating liquids from the bag. The two-ply bag exhibits excellent abuse resistant requirements for liquid filling and distribution. As a result, Rapak has experienced lower material waste and reduced raw material inventory. Additionally, foodservice customers are obtaining full utilization of the carbonated drink concentrate as opposed to the previous bag-in-box styles. EvacuFilm is also manufactured by CTI Industries in Barrington, IL.

Redken Smooth Down Large & Mini Haircare Multipacks with Press-to-Close Zipper
Specialty Films & Associates, LLC

Redken's Smooth Down Large & mini pouches represent a new concept in retail multi-packs. The pouches clearly respond to the needs of the retailer and the consumer for convenience, value and performance. Features including a standup bottom gusset and press to close zipper provide the customer with a variety of options for storage and reuse. The contemporary design with striking colors accentuates Redken's brand identity, along with both pouches offering the same convenient, appealing features.

Ritz Chips Square Bottom Stand-up Pouch
Printpack, Inc.

This custom designed package for Ritz Chips offers an innovative new format for the snack, cookie, and cracker industries. The pouch's flat bottom and side gussets create a large top opening for consumption of the snack chips, and the incorporation of a reclosable peel-off-tab lends additional consumer convenience. The package also benefits from a proprietary sealant web that delivers a clean, easy-open peel function while achieving optimum package seal integrity during pack off. A tandem adhesive lamination structure exceeds the key attribute requirements of high impact graphics, product shelf-life barriers, high-speed machinability, and consumer functionality.

Sara Lee Cobbler Anytime
Printpack, Inc.

Inspired by the American heartland, Sara Lee Cobbler Anytime is made from a traditional cobbler recipe, yet taken one step further by adding the consumer convenience of a single serving. The chosen packaging is an oriented polypropylene adhesive laminated to a white opaque oriented polypropylene that overwraps two individually packed cobblers.

Sara Lee Homestyle Breads with Kitchen Giveaway Game
Printpack, Inc.

The launch of all new Sara Lee Fresh Bakery Breads was the largest one-time launch of a new product line since the 1970s. The breads were formulated and baked in the fresh, homestyle tradition using only the finest ingredients. To support the homestyle product, the design and packaging was developed with a creative combination of matte, high-gloss, and metallic inks to enhance the feel of "homemade goodness." The "Kitchen Giveaway" promotion was introduced to continue the success of the initial product launch. The promotional package/bag used the introductory design with changes to highlight the giveaway and had a game piece inserted and sealed inside the package. The structure for the package is an unsupported LDPE film produced in the Printpack Orange, Texas plant and converted in the Bloomington, Indiana bakery bag plant.

Schwartz Sauces for Fish Stand-Up Retort Pouch
CLP Industries Ltd.

User-friendly and extremely high-performing, retortable stand-up pouch technology allowed Schwartz to develop a line of elegant, delicate sauces in a ready-to-serve form. Quality ingredients such as real cream, fine herbs and Stilton cheese benefit from the short dwell time in the retort chamber, and arrive at the consumer's table tasting fresh and well-balanced. A laser score makes opening the pouch nearly effortless and consumer-friendly, yet does not compromise its barrier properties.

Scott's Miracle-Gro Potting Mix with Electron Beam Cured Coating
Exopack, LLC

Previously packaged in a PE/PE laminated bag that required a specific adhesive suited to all weather conditions, the new Scott's Miracle-Gro Potting Mix Bag developed by Exopack, LLC utilizes electron beam cured coatings in conjunction with the 8-color flexo printing process in order to eliminate a lamination layer. Package performance factors such as weatherability, fade resistance and scuff resistance are maintained while cost savings have been realized through the removal of certain manufacturing steps during the package conversion.

Seattle's Best Gourmet Coffee Bag with 10-color Flexographic Printing
Genpak LP

This new line of packaging is being printed with 10-color flexography on a gearless, sleeved wide web press with solvent based inks utilized on a polyester film substrate. State-of-the-art equipment and digital plate technology were used in the printing of this package, which provide exact registration and minimal dot gain.

Shur-Seal™ Tamper-Evident Multiwall Bag for the Food, Chemical and Pharmaceutical Industries
Exopack, LLC

The Shur-Seal™ system provides the assurance of a tamper-evident seal to the popular pinch style multiwall bag. By employing a patent-pending combination of primer and adhesive, Shur-Seal™ provides a stronger bond that cannot be broken without the evidence of fiber tears. Patterned relief cuts provide users with a simple visual means to identify tampering activity. Targeted to processors in the food, chemical and pharmaceutical industries, Shur-Seal™ allows for the continued use of the multiwall pinch style bag by providing the added security of a tamper evident seal.

Side-Entry Gusseted Valve Bag
Smurfit-Stone Container Corporation

This patent pending feature provides a positive closure for the side-entry type valve bag heretofore never accomplished. This feature is particularly valuable because it prevents enclosed products from sifting through the valve, protects workers during handling of hazardous products during transit due to movements and/or vibration and maintains cleanliness in all sorts of environments including retail. All these are accomplished without the use of additional heat sealing or taping.

silvertoe gear® Stand-Up Pouch for Women's Socks
North State Flexibles LLC

This striking stand-up pouch for silvertoe gear (a Gold Toe® brand) women's socks replaces an unprinted bag with a printed paperboard insert. The new bag features a consumer friendly reclosable zipper, reduced packaging, enhanced graphics and a dynamic retail presence. The bag can be merchandised vertically (for pegging) or upright on a shelf. The crisp, rigid look of the pouch is achieved through a structure of PET and clear LLDPE, which also allows the inks to be buried, thereby offering glossier, scuff-free graphics.

Spiderman® "Surprise Bag" Shaped Pouch
CLP Industries Ltd.

The Spiderman® "Surprise Bag" shaped pouch represents an innovative use of a new shaped pouch design, which demands meticulous attention to design and construction. The eye-catching shape of the pouch is augmented by rich, almost luminous 8-color-gravure reverse printing. The sturdy construction maintains the freshness of the candy within and conveys a sense of high quality. In all, the shaped pouch and its universally recognizable graphics generated tremendous sales...and tremendous customer satisfaction.

Sun-Maid® California Raisins OPS Printed Shrink Sleeve Label
Alcoa Flexible Packaging

Sun-Maid Growers of California recently expanded the distribution of their well-loved Sun-Maid® California Raisins into the European marketing using an Alcoa Flexible Packaging reverse printed shrink sleeve label. The oriented polystyrene shrink sleeve, rotogravure printed at Alcoa's Downington Printing Plant, was the perfect choice for Sun-Maid's tapered, straight-walled plastic tub. OPS has a lower shrink force than PVC and PETG shrink films, ensuring that the label will not pull up the sides of the product, maintaining Sun-Maid's label and brand integrity as it reaches an entirely new market.

Surtido Rico Cookie Assortment 3-pound Pouch
CLP Industries Ltd.

Attractive, durable and customer friendly, the Surtido Rico Cookie Assortment 3-pound Stand-up Pouch is a highly effective package for club store customers. Its sturdy gussets allow for more than 200 square inches of graphics to catch the eyes of consumers. A large carry handle comforts their hands, while a laser score facilitates opening and a zipper makes it easy to close. In all, the pouch functions beautifully on the store shelf and in the customer's pantry.

Tillamook Country Smoker Nuggets Metallized Pouch with Curwood's IntegraScore®
Curwood, Inc.

The Tillamook Country Smoker Nuggets Pouch represents the first ever commercially sold metallized package utilizing Curwood's IntegraScore® Opening Feature. This technology allows easy access to the product by providing a clean, consistent tear across the top of the package, eliminating the need to use of a knife or other utensil. The package also contains a recloseable zipper which provides the additional security of tamper evidence as well as extended shelf life.

Toblerone Tiny Stand-Up Pouch with Inline Demetallization
Amcor Flexibles

Toblerone Tiny chocolates are individually-packed miniature versions of the popular triangular Toblerone chocolate bar. The Tinies are sold in stand-up pouches made from Amcor DeMetXP demetallized film that feature several highly transparent windows. In order to achieve the bag's stunning golden metallic look and triangular clear windows, Amcor utilizes a revolutionary inline demetallization process during the gravure printing process which is both efficient and environmentally friendly. During demetallization, the metal layer is not removed from the substrate metal, but rather the demetallizing agent reacts chemically with the metallic layer to create a transparent window. Since the metal layer is not washed away, this new process eliminates dirty wastewater and significantly reduces wasted material as the demetallization is immediately visible during the printing process.

USPS Film Making Stamp
American Packaging Corporation

Superior rotogravure printing was required to produce this collectible stamp. The combination of fine line screens (up to 550 lines), metallic ink and the combined use of both gloss and dull over-lacquer contributed to this unique graphic reproduction.

Wardley 3 in 1 Water Conditioner Stand-Up Spouted Pouch with Hang Hole
Exopack, LLC

This new stand-up pouch with its re-closeable fitment is the new look and feel of liquid packaging. The fitment which was developed by Menshen allows for restricted flow of the contents as well as a convenient measuring cap. The OSHA hang hole provides improvements over the traditional rigid package allowing more merchandising options for product placement. The overall package design is both functional and pleasing to both the consumer and the retailer providing greater shelf presence, brand recognition and ease of use.

Winn Dixie Chek Cola 12-pack Bundle Wrap
Exopack, LLC

Replacement of the typical printed fiber based carton has allowed this retailer to show off their flavor varieties and enhance point of purchase shelf appeal. The gloss and vibrant color printing of the film overwrap allows for instant variety/flavor recognition on the store shelf. Flexographic printing of short run product gives the packager flexibility in film supply providing seasonal as well as promotional adaptability.